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Ikhaya> Izindaba > Amathiphu ama-5 okuthuthukisa ukusebenza kwesando se-hydraulic

Amathiphu ama-5 okuthuthukisa ukusebenza kwesando se-hydraulic - i-Bonovo

05-13-2022

Abakhiqizi banikeza isiqondiso esikhulu sokusebenzisa izinqamuli zabo ze-hydraulic, kodwa amandla abo amakhulu, uhla lwezinto zokuchoboza, izimo zokusebenza kanye nokukhethwa kwemishini ethwala imithwalo kwenza ukukhiqizwa ngaphandle kokudela ukuphila kokunamathiselwe njengoba kuyisayensi.

Noma yimuphi umshini owenziwe waba mkhulu ngokwanele ukuphula i-granite monolith uzozidalela wona ubunzima nanoma yini exhunywe kuwo.Noma zisetshenziswa njengoba ziklanywe, zikhiqiza ukudlidliza okukhulu, uthuli nokushisa.Isistimu ye-hydraulic ye-excavator yakho noma isilayishi nayo iyathinteka yilezi zimo.

Iziqondiso ezisebhukwini lezincwadi zilungile, kodwa umehluko phakathi kokwenza umsebenzi omuhle nokuwusebenzisa kabi ukuze usheshise imishini emibili ukuze izilimaze ngokwayo ingaba ngamasentimitha ambalwa nje.

1. Misa futhi ubeke kabusha i-breaker

Ukubeka iphoyinti imvukuzane phakathi kukakhonkolo omkhulu noma idwala kuvame ukuvusa i-crusher yakudala eyi-double whammy - ayisebenzi nje kuphela, futhi kunzima ukuyisebenza.

Ama-opharetha kufanele abe nekhono lokubheka imifantu abangayisebenzisa, ikakhulukazi ngasemaphethelweni ezinto abazama ukuzicekela phansi.Beka ithuluzi ku-Engeli engu-90 degree endaweni yokusebenza, beka esinye sesisindo sesilayishi endaweni yethuluzi, bese uyishaya isikhathi esifushane.Uma impahla iphuka, hambisa ithuluzi ngaphakathi.Uma okuqondiwe kungaphukile, beka kabusha isinqamuli eceleni bese uzama enye indawo eduze konqenqema.Ukushaya amaphuzu ekugcineni kwenza umsebenzi wenziwe.Ngokubeka kabusha phakathi kwama-pulses amafushane njengesiqubulo, ithuluzi kufanele linyakaze njalo.

Ngemva kokushaya imizuzwana engu-15 ukuya kwangu-30, ngaphandle kokungena endaweni engasanqamuki, uzama ukubhoboza — hhayi ukusebenzisa i-crusher.Ikhiqiza uthuli nokushisa okuningi (kunesizathu sokuthi izinga lokushisa elinconyiwe lamafutha ophula isifunda lingu-500° F).Amabhamu azungeze imiphetho yamaphuzu amathuluzi azoqala ukwanda.Ungase futhi ulinyazwe ukushaywa kwepiston ngakolunye uhlangothi lwethuluzi.Ukukhuphuka kwengozi yokwehluleka okukhulu okungalimaza iphiston noma izakhiwo zokuphuka.I-recoil edluliselwe ku-boom yenkampani yenethiwekhi isebenza kumaphini nasezihlahleni, futhi isistimu ye-hydraulic yenkampani yenethiwekhi isebenza ngokweqile ngenxa yokungcoliswa okukhulu nokushisa.

Lola umuzwa wakho wokudlidliza kanye nezinguquko zomsindo njengoba okokusebenza kuphuka, futhi ushiye ngokushesha isistimu ye-hydraulic ukuze unciphise ukushaywa kwesando somoya.

isando se-hydraulic breaker - Bonovo-China

2. Ungabashi Izikhala

Nqamula isistimu ye-hydraulic noma nini lapho uphakamisa i-crusher ukusuka phezulu ukuze iphuke.Kuyiqili kancane.Abaqhubi be-hammer kufanele bacije umuzwa wabo wezinguquko ekudlidlizeni nomsindo njengoba okokusebenza kuphuka kanye nesivinini sabo sokusabela sishiya ngokushesha isistimu ye-hydraulic ukuze kuncishiswe ukusha okungenalutho noma okomile.Okunye kwalokhu akunakugwenywa, kodwa uma ithuluzi lingacindezelwa into ukuze liphule, ukushaya isando kudlulisa i-100% yamandla e-piston ensimbi yamathuluzi, eyidlulisela ku-bushing kanye nezindlu ze-crusher.

Noma ngabe ithuluzi lixhumene nendawo yokusebenza, akukho ukuncipha okwanele ku-crusher.Lapho ubeka indawo yomshini wokuchoboza, u-opharetha kufanele asebenzise i-boom ukuze adlulisele ingxenye yesisindo senkampani yenethiwekhi iye phansi ngqo ethuluzini kuze kube umkhawulo ongaphambili wethrekhi yomshini uqala ukusuka phansi.Uma kungenamandla okwanele, isando esibhidlizayo singagxuma futhi amandla amaningi episton azovela kubakaki, okungase kulimaze ingalo yokumiswa kanye nemishini yesando esibhidlizayo.

Ukwehlisa amandla kakhulu, phakamisa kakhulu.Lapho impahla iphuka, ukuphahlazeka kwenkampani yenethiwekhi kungalimaza indawo ezungezile.

 

3. Akukho Ukuthandaza

Ukuthandaza ngethiphu yethuluzi le-breaker kungase kugobe noma kuphule ithuluzi futhi kungase kuhlakaze insimbi yethuluzi ekuqhumeni kwayo.Ngezinye izikhathi ukungaboni ngaso linye kuhlala unomphela, kodwa noma ngabe kungokwesikhashana nje, amandla omonakalo obizayo ku-breaker wesifunda mkhulu.Uma i-piston ingaxhumene eduze nekhanda lensimbi yethuluzi njengoba liklanywe, ukukhiqizwa kokuphuka kuyancishiswa futhi amandla asemaceleni omthelela angalimaza ipiston kanye/noma isilinda.Lokhu cishe ukulungiswa okubizayo okudingwa yi-circuit breaker.

I-piston nesilinda kufana ne-valve engu-hydraulic, kungakhathaliseki ukuthi ixhunywe kuphi, igcotshwa ngokunemba kwesibuko esicwebezeliswe indawo kawoyela we-hydraulic.Ukushaqeka okulawulwayo ngaphansi kwamandla amakhulu kudlulela ngale kwesingathekiso se-valve, futhi ukuqondanisa okufanele kubalulekile lapho i-breaker yesifunda isebenza.

Ngisho noma ukucindezela okungahlosiwe kwe-lateral kusetshenziswa ethuluzini phakathi nokulayisha kuqala amandla okuphakelayo, ukubekezelelwa kwepiston kuyaphela, okunciphisa amandla esiteleka futhi kwandise ukushisa kusistimu ye-hydraulic yenkampani yenethiwekhi.Imikhuba emibi, njengokunamathisela isihlilingi kusigxobo ukuze sithwale umthwalo noma ukusunduza okokusebenza nge-crusher, kungalimaza okunamathiselwe.

Ama-opharetha kufanele abe nekhono lokubheka imifantu abangayisebenzisa, ikakhulukazi ngasemaphethelweni ezinto abazama ukuzicekela phansi.

 Okunamathiselwe kwi-excavator ye-Bonovo China

4. Qondanisa isando nenkampani yenethiwekhi

Ukubekezelelwa okunembayo kwama-crusher pistons kwenza noma yiluphi uhlobo lokungcola lube isitha esiyingozi.Isidingo sokuhlanza sidinga ukunakekelwa lapho ushintsha izesekeli esizeni.

Lapho ushintsha ibhakede nge-crusher, qiniseka ukuthi amapayipi amanzi ambozwe kahle ukuvimbela ukungcola nothuli ekungeneni kokufaka.Izixhumi ezinqamula ngokushesha ziyimbangela evamile yokuhluleka kwesando ngephutha.Ngezinguquko ezimbalwa nje zezinsiza eziphindaphindiwe, ukungcola kunganqwabelana endaweni engenalutho ngokwanele ukulimaza ama-hydraulic seal namavalvu ama-circuit breaker nabathwali.Hlola amapayipi adonsa amanzi kanye nama-coupler anezinto ezishintshayo, bese uphatha iragi ehlanzekile ukuze usule izesekeli.

Uma wabelana ngezando ezigxobayo phakathi kwabakaki, qiniseka ukuthi bonke abakaki bawusayizi ofanele wethuluzi nokuthi ukusebenza kwe-hydraulic komshini ongase ube khona wesisekelo ngamunye kufana nezidingo zesando.Kungcono ukumaka i-coupler ye-breaker ngemodeli efanayo yesithwali noma umshini.Sebenza nomphakeli wakho wezinto zokusebenza ukuze uqinisekise ukuthi i-crusher iyahambisana nesisindo esisebenzayo se-transporter kanye nokukhipha kanye nokusetshenziswa kwe-hydraulic.

Ukusebenzisa i-hydraulic crusher encane kakhulu kulowo ophethe kungase kulimaze i-adaptha ekhwezayo, amathuluzi okusebenza, noma ngisho nokuhlanganiswa kwesando ngoba isithwali esisindayo sisebenzisa amandla amakhulu kakhulu.

Inkampani yenethiwekhi enosayizi ofanele idlulisa amandla okuchotshozwa endaweni yokusebenza ukuze iphule into esebenzayo.Ukukhweza ubakaki ngesando esigxobayo esikhulu kakhulu kuzobeka umshini kumandla omthelela oweqile wesando esigxobayo, ngisho noma kungaphakamisa okunamathiselwe futhi uhlale uzinzile endaweni yokusebenza.Ukulimala kwempahla okuhlosiwe kuyancishiswa futhi ukuguga kwengalo ethwele kanye nesistimu ye-hydraulic iyashesha.

Izando zeHydraulic ziklanyelwe ukusebenza ngaphakathi kokugeleza okucacisiwe kwe-hydraulic kanye nobubanzi bengcindezi.Izinga lokugeleza nokusethwa kokunciphisa ingcindezi komthwali yizinkinga ezimbili eziyinhloko.Isivinini sesando sinquma isivinini sokushaywa.Lapho kufakwa ukugeleza okudlulele, i-ejenti echobozayo izobuyela emuva ngokumelene nezinto eziphuka kancane.Umthelela wesivinini esikhulu unomthelela omubi kakhulu ezingxenyeni nasekwakheni kwesigxobo, futhi ukuphindaphinda kubuyela emuva kusiphathi ukuze kugqoke izikhonkwane, amabhushi kanye nezingalo zokulawula, futhi kungase kuphuke induku yebhakede noma i-boom.

Uma ukulungiselelwa kosizo lwesithwali siphansi kakhulu, i-circuit breaker ngeke ikwazi ukuthola ukucindezela okwanele kokusebenza ngaphambi kokuba uwoyela ugeleze nge-valve yokusiza, okuholela ekushiseni okweqile kwe-hydraulic.Amandla okuphuka angasebenzi nawo angaholela ekuqoqweni kokushisa okulimazayo ensimbi esebenzayo.

 

5. Ukugcoba Kuyingxenye Yokusebenza

Ama-Hydraulic breaker adinga inani elikhulu lamafutha ekhwalithi ephezulu, ngokuvamile njalo ngemva kwamahora amabili kodwa kuye ngezimo zokusebenza.Igrisi ibalulekile futhi ukuze kuncishiswe ukungqubuzana phakathi kwethuluzi lokusebenza kanye nesihlahla salo kanye nokukhipha uthuli nemfucumfucu ngaphandle kwehlathi lapho ithuluzi lincibilika.

Amafutha ajwayelekile ngeke akwenze.Abakhiqizi be-circuit breaker batusa amafutha e-molybdenum aphezulu ngamazinga okushisa asebenzayo angaphezu kuka-500 ° F. Ngemva kokuba isithako sikawoyela sidiliza futhi sivumele amafutha ukuthi ageze imfucumfucu phansi ithuluzi, i-molybdenum ijwayele ukuhlangana ne-bushing kanye nensimbi yensimbi yokugcoba okuhlala isikhathi eside.

Abanye abakhiqizi batusa ukusebenzisa i-viscous chisel paste ukuze ugcine ukushisa nokudlidliza ku-bushing.Ezinye ziqukethe izinhlayiya zethusi ne-graphite ezigingqika phakathi kwensimbi nokugobhoza njengama-ball bearings ukuvimbela ukuthintana kwensimbi nensimbi.

Inani elifanele lamafutha libaluleke njengohlobo olufanele.Isikhawu samahora amabili siwumthetho nje wesithupha futhi asanelanga kuma-circuit breaker amakhulu.Kufanele kube namafutha anele ukugcina indawo yehlathi lamathuluzi igcwele futhi unciphise ukungqubuzana.

Indlela efanele ithola amafutha endaweni efanele.Ubakaki kufanele ubambe isando esichotshozwayo sibheke phezulu bese sifaka ukucindezela okwanele okuya phansi ekhanda elisikayo ukuze siliphushele phezulu ku-piston.Lokhu kuphoqa amafutha azungeze ithuluzi abe yigebe phakathi kwethuluzi kanye nesihlahla.Igcina uwoyela kude negumbi lomthelela futhi ipiston ishaya phezulu kwethuluzi.Ukugcoba ekamelweni lomthelela kungase kukhanywe esando esigxotshiwe ngesikhathi somthelela, ngaleyo ndlela kulimaze uphawu lwesando.

Amafutha amancane kakhulu angabangela ukuthi isihlahla sishise kakhulu futhi sijamule.Izimpawu ezicwebezelayo ethuluzini ziyinkomba enhle yokuthi i-circuit breaker ayigcotshiwe ngendlela efanele.Inani langempela lamafutha adingekayo ukuze kugcotshwe ngendlela efanele liyahlukahluka kuye ngosayizi wesando, izinga lokugqoka le-shank ne-bushing, isimo sophawu lwamathuluzi, ikhono lomsebenzisi, kanye nekhwalithi yamafutha.Njengoba nje uhlobo lwamafutha luhluka ngokwemodeli nomkhiqizi, kanjalo nenani elifanele.Kungcono ukuxhumana nomhlinzeki wakho wezinto zokusebenza ngendlela engcono kakhulu yokugcoba i-crusher ngaphansi kwezimo zakho zokusebenza.

Abakhiqizi abaningi batusa ukupompa amafutha ku-circuit breaker bushing uze ubone amafutha ephuma ngaphansi kwesihlahla.Iqinisekisa ukuthi igebe phakathi kwe-bushing nensimbi yethuluzi liyavalwa futhi amafutha amasha namadala ayasuswa.Ezindaweni ezomile, ezinothuli, amafutha asetshenziswa kaningi uma ithuluzi libukeka lomile, ukudonsa amamaki esihlahleni noma amaphoyinti okuguga acwebezelayo ahlikihla esibanjeni.Umqondo uwukugcina amafutha ehla ethuluzini ngaso sonke isikhathi - awagelezi njengowoyela, kodwa ancibilika kalula futhi acoshe ukungcola nemfucumfucu.

Ezinhlelweni eziningi, awukwazi ukuhlinzeka ngokwenza amafutha anele ukuze ugcine amaphawundi angu-3,000 ft kanye namabanga amakhudlwana ezando ezichotshozwayo zigcotshisiwe.Lapha yilapho isistimu yokugcoba okuzenzakalelayo ingena khona. Isistimu yokugcoba ezenzakalelayo enakekelwa kahle izolokhu ifaka ugrisi kusigxobo.Kodwa ungawavumeli akwenze ukhululeke.Umsebenzisi uzonaka izimpawu zesando esigcotshwe ngendlela efanele futhi uzobheka mathupha ibhokisi likagrisi noma ulayini wokuphakela wenkampani yenethiwekhi ukuze agcobe ngokuzenzakalelayo njalo ngamahora amabili.

Ukufakwa okumanzi nangaphansi kwamanzi kudinga amafutha amaningi ngoba uwoyela uyakhukhulwa.Izithambisi ezibolayo eziphilayo ziyadingeka ekufakweni kwamanzi avulekile.

Noma nini lapho i-circuit breaker isetshenziswa ngaphansi kwamanzi, kufanele isethwe kusetshenziswa ikhithi engaphansi kwamanzi kanye ne-compressor yomoya.Ngaphandle kokunamathiselwe, amanzi azomuncwa ku-crusher futhi angcolise isistimu ye-hydraulic yesiphathi, okuholela ekulimaleni kwengxenye.

 

Ukuhlolwa kwekhefu kwansuku zonke komsebenzisi

  • Hlola imvume yamathuluzi ku-bushing
  • Hlola izikhonkwane zokulungisa insimbi ukuze ziguge
  • Hlola ukuthi izinsimbi aziqinile noma zonakele
  • Hlola ezinye izingxenye ezigugile noma ezilimele
  • Bheka ngokucophelela ukuvuza kwe-hydraulic

 

Ungadluli Ngesando

Ungayisebenzisi i-circuit breaker endaweni eyodwa imizuzwana engu-15.Uma into ingaphuli, misa ukugeleza kwe-hydraulic bese ubeka kabusha ithuluzi.Ukushaya ithuluzi endaweni eyodwa isikhathi eside kudala udoti wamatshe ngaphansi kwethuluzi, kunciphisa umthelela.Iphinde ikhiqize ukushisa futhi ikhubaze ithiphu.

Sebenzisa Amandla Okuphakelayo Okufanelekile

Sebenzisa i-boom yenkampani yenethiwekhi ukuze ucindezele iphoyinti lokuphula liye kokuhlosiwe.Amandla okuphakelayo alungile azokwenza isiphetho sangaphambili siqale ukuzwa ukukhanya.Amandla amancane kakhulu azobangela inkampani yenethiwekhi ukuthi idlidlize kakhulu.Amandla amaningi azophakamisa ingaphambili lemoto liye phezulu futhi kubangele ukudlidliza okukhulu lapho okuqondiwe kuphuka futhi imoto iwe.

Musa Ukumisa I-Cylinder Stops

Ungasisebenzisi isando esibhidlizayo lapho isilinda se-boom, isilinda senduku yebhakede noma isilinda sebhakede lesithuthi sihoxiswa ngokuphelele noma sinwetshwa ngokugcwele.Ukudlidliza kwesando esibhidlizayo okudluliselwa ngesilinda kungathinta kabi izitobhi zabo futhi kungalimaza ukwakheka kwesithwali.